Annex

Annex

Annex

The database may only be used for environmental studies regarding product development and improvement. The database cannot be used for comparisons between the production of primary fibre and recovered fibre-based materials as such or for comparison to other materials.
    Semichemical
Fluting
Kraftliner

Recycled Fluting

Testliner Corrugated
Board
PRODUCT tonne net
saleable product
1 1 1 1 1
Sold by products            
Bark/wood kg/t 0,00 3.51 0 0 0,0
Tall oil kg/t 5.93 18,1 0 0 0
Turpentine kg/t 0,58 1,3 0 0 0
 
    Semichemical
Fluting
Kraftliner

Recycled Fluting

Testliner Corrugated
Board
RAW MATERIAL            
Wood consumption   as bone dry weight (= 45% of tranported total wet weight)
Softwood logs t/t 0,0 0,86 0 0 0
Hardwood logs t/t 0,83 0,14 0 0 0
Saw mill residues, softwood t/t 0,0 0,11 0 0 0
Saw mill residues, hardwood t/t 0,07 0 0 0 0
Total wood t/t 0,907 1,112 0 0 0
 
Recovered Paper as wet weight 0,0978 0,3640 1,08 1,08 0
 
Category  
Mixed Grades t/t 0,0104 0,14 0,588 0,588 0
Corrugated and Kraft, preconsumer t/t 0,0338 0,036 0,1046 0,1046 0
Corrugated and Kraft, postconsumer t/t 0,0532 0,18 0,343 0,343 0
Newspaper and Magazines t/t 0 0 0,001 0,001 0
Other grades t/t 0,0004 0,0012 0,0437 0,0437 0
 
Purchased pulp consumption as bone dry weight          
Bleached pulp t/t 0 0,0140 0,0007 0,0007 0
Unbleached pulp t/t 0 0,0005 0,0002 0;0002 0
Other pulp t/t 0,0006 0 0,0025 0,0025  
Paper consumption for corrugated board production  
Total t/t 0 0 0 0 1,10
Cores kg/t 2,9* 1,6* 2,2* 2,2* 0
Core plugs kg/t 0,045* 0,064* 0,04* 0,04* 0
    Semichemical
Fluting
Kraftliner

Recycled Fluting

Testliner Corrugated
Board
TRANSPORT OF RAW MATERIALS            
Wood            
Wood with truck t*km  580 448 0 0 0
Wood with rail t*km  6 842 0 0 0
Wood with boat t*km   0 3009 0 0 0
 
Recovered paper            
Recovered paper with truck t*km 15 86 349 349 0
Recovered paper with rail t*km 0 86 6 6 0
Recovered paper with boat t*km 0 32 28 28 0
Paper to corrugated board plants            
Paper with truck t*km 0 0 0 0 456
Paper with rail t*km 0 0 0 0 326
Paper with boat t*km 0 0 0 0 1733
 
    Semichemical
Fluting
Kraftliner

Recycled Fluting

Testliner Corrugated
Board
ENERGY INPUTS            
Steam GJ/t 0 0 0,482 0,482 0,026
Bought Electricity GJ/t 0,731 0,958 0,625 0,625 0,460
 
Fossil fuels            
Natural gas GJ/t 0,086 1,004 3,83 3,83 0,81
Heavy fuel oil GJ/t 0,1897 0,168 0,0012 0,0012 0,015
Light fuel oil GJ/t 0,0186 0,079 0,0076 0,0076 0,014
Diesel oil GJ/t 0,0096 0,022 0,0006 0,0006 0,0099
LPG GJ/t 0 0,105 0 0 0,035
Coal GJ/t 0,3762 0,388 0,469 0,469 0,015
Lignite GJ/t 0 0 0,089 0,089 0
Sulphur GJ/t 0 0 0 0 0
Peat GJ/t 2,43 0,005 0 0 0
Total fossil fuel   GJ/t 3,107 1,77 4,39 4,39 0,899
 
Renewable fuels            
Biofuel (bark, scrap wood, tall oil) GJ/t 2,016 2,991 0,160 0,160 0,011
Total renewable fuel   GJ/t 2,016 2,991 0,160 0,160 0,011
 
Refuse Derived Fuel GJ/t 0 0 0,18 0,18 0
Total fuel    GJ/t 5,12 4,76 4,55 4,55 0,91
    Semichemical
Fluting
Kraftliner

Recycled Fluting

Testliner Corrugated
Board
WATER            
Input total m³/t    36,81 36,02 6,14 6,14 0,32
Ground water fossil/ non renewable    m³/t 0 0 1,19 1,19 0,016
Ground water non fossil/ renewable   0 0,23 1,85 1,85 0,095
Surface water m³/t 36,81 35,49 2,63 2,63 0,092
Municipal water supply m³/t 0 0 0,42 0,42 0,28
Rain Water   0 0,044 0,024 0,0024 0
Other water received   0 0,253 0,025 0,025 0,0003
Water input-output   0,63 1,15 0,67 0,67 0,22
 

PROCESS CHEMICALS & ADDITIVES

DRY MASS

kg/t Semichemical
Fluting
Kraftliner

Recycled Fluting

Testliner Corrugated
Board
             
Alum (Al2(SO4)3 kg/t 1,67 3,02 0,059 0,059 0
Biocides kg/t 0,0006 0,099 0,146 0,146 0
Borax kg/t 0 0 0 0 0,14
CaCO3 kg/t 0 4,82 0,365 0,365 0
CaO kg/t 0,908 3,82 0 0 0
Coagulant kg/t 0 0 0 0 0
Colorants kg/t 0 0,825 0,63 0,63 0
CO2 kg/t 0 2,75 0,048 0,048 0
Defoamer kg/t 0,016 0,205 0,267 0,267 0
Fillers kg/t 0 8,23 1,72 1,72 0
Glue, cold + hot melts kg/t 0 0 0 0 0,65
H2O2, peroxide kg/t 0 2,49 0,0127 0,0127 0
H2SO4 kg/t 0,25 9,11 0,0133 0,0133 0
Water based ink for flexo printing kg/t 0 0 0 0 1,82
Varnish for printing kg/t 0 0 0 0 0,61
Ligno sulphonate kg/t 0 0 0,67 0,67 0
Lubricants kg/t 0 0,07 0,08 0,08 0
MgO kg/t 1,11 0 0 0 0
NaClO3 kg/t 0 0 0,0224 0,0224 0
Na2CO3 (soda) kg/t 12,37 0 0 0 0
NaOH kg/t 7,08 7,37 0,49 0,49 0,4
NH3 kg/t 12,32 0,119 0,035 0,035 0
Oxygen, O2 kg/t 0 1,56 0 0 0
PAC (polyaluminiumclorid) kg/t 0 0 0 0 0
Pitch despergents kg/t 0 0,078 0,294 0,294 0
Polymer and retention agents kg/t 0,0096 1,096 0,947 0,947 0
S kg/t 4,69 0 0 0 0
Sizing agents kg/t 0,034 0,707 2,41 2,41 0
SO2 kg/t 0,04 0 0 0 0
Starch, corn kg/t 0 2,48 18,55 18,55 10,50
Starch, potato kg/t 0 0,99 0,0087 0,0087 0,02
Starch, wheat kg/t 0 4,27 30,55 30,55 1,98
Starch, modified kg/t 0 3,57 0,427 0,427 2,64
    Semichemical
Fluting
Kraftliner

Recycled Fluting

Testliner Corrugated
Board
PACKAGING MATERIALS            
not updated for paper production
Pallet kg/t   0 0 0,01 0,01 NA
Paper, board kg/t 2,6 0,19 0 0 7,5
PE kg/t 0,006 0 0,015 0,015 0,67
Strapping kg/t 0 0 0 0 0,48
 
    Semichemical
Fluting
Kraftliner

Recycled Fluting

Testliner Corrugated
Board
EMISSIONS TO AIR
Dust kg/t     0,163 0,089 0,004 0,004  
Particulates, < 2.5 um kg/t na na na na 0,001
Particulates, > 2.5 um, and < 10um kg/t na na na na 0,0004
Particulates, > 10 um kg/t na na na na 0,0003
CO2 (fossil) kg/t 314,52 115,10 280,17 280,17 50
CO2 (biomass)   711,61 1351,28 31,56 31,56  
CO kg/t 1,10 1,53 0,08 0,08 0,003
NOx (as NO2) kg/t 1,37 1,02 0,36 0,36 0,02
SOx (as SO2) kg/t 0,566 0,293 0,069 0,069 0,015
TRS (H2S as S) kg/t 0,055 0,016 0 0 0
 
    Semichemical
Fluting
Kraftliner

Recycled Fluting

Testliner Corrugated
Board
EMISSIONS TO WATER
Water output m³/t          
Thermally polluted m³/t 14,48 14,63 0,33 0,33 0,024
Process water after treatment m³/t 15,88 20,20 5,26 5,26 0,18
Total m³/t 30,35 34,83 5,68 5,68 0,20
Waterborne emissions
COD kg/t 5,05 5,60 0,88 0,88 0,01
BOD 5 kg/t 0,245 2,066 0,246 0,246 0,003
TOC kg/t 2,14 2,099 0,417 0,417 na
Suspended solids kg/t 0,312 1,118 0,430 0,430 na
Total Nitrogen kg/t 0,554 0,129 0,064 0,064 0,033
AOX kg/t na 0 0,0006 0,0006 na
Total Phosphorus kg/t 0,008 0,015 0,0065 0,0065 0,0037
As* kg/t na 0 0 0 na
Cu* kg/t na 0 0 0 na
Cr* kg/t na 0 0,0001 0,0001 na
Hg* kg/t na 0 0 0 na
Ni* kg/t na 0 0 0 na
Pb* kg/t na 0 0 0 na
Zinc* kg/t na 0 0,0001 0,0001 na
pH (year average) pH 7,10 7,46 7,81 7,81 na
Temperature (year average) oC na na na na na
      Semichemical
Fluting
Kraftliner

Recycled Fluting

Testliner Corrugated
Board
RESIDUES, WET MASS dry content  
Calcium Carbonate 75% kg/t   0.007 8,206 0 0 0
Ink residues 50% kg/t 0 0 0 0 0,44
Inorganic ashes (10 01 01) 80% kg/t 2,04 17,65 3,99 3,99 0
Inorganic sludges 65% kg/t 1,35 5,39 0 0 0
Organic sludges 35% kg/t 36,12 3,08 64,53 64,53 1,67
Paper for recycling 90% kg/t 0 0 0 0 147
Rejects, paper related (03 03 07) 50% kg/t 3,52 5,76 23,16 23,16 0
Rejects, other (03 03 07) 50% kg/t 7,05 11,52 46,32 46,32 0
Starch, glue 30% kg/t 0 0 0 0 0,02
Lubricants and oil 100% kg/t 0,0095 0,14 0,02 0,02 0,03

*not representative
«0» no input or below reporting requirements see «chemical input»
«na» not available

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