Annex

Annex

Annex

The database may only be used for environmental studies regarding product development and improvement and the comparison of the entire system of corrugated board packaging with that of other materials. The database may not be used for comparisons between the production of primary fibre and recovered fibre based materials as such.
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Kraftliner Wellenstoff Testliner Corrugated
Board
PRODUCT tonne net
saleable product
1 1 1 1 1
Sold by products            
Bark/wood kg/t 0,45 0,20 0 0 0,093
Tall oil kg/t 4,3 16,2 0 0 0
Turpentine kg/t 0,75 1,3 0 0 0
 
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Kraftliner Wellenstoff Testliner Corrugated
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RAW MATERIAL            
Wood consumption   as bone dry weight (= 45% of tranported total wet weight)
Softwood logs t/t 0,0040 0,76 0 0 0
Hardwood logs t/t 0,9085 0,18 0 0 0
Saw mill residues, softwood t/t 0,0017 0,17 0 0 0
Saw mill residues, hardwood t/t 0,035 0 0 0 0
Total wood t/t 0,95 1,11 0 0 0
 
Recovered Paper as wet weight 0,09 0,36 1,09 1,09 0
 
Category  
Mixed Grades t/t 0,007 0,013 0,41 0,41 0
Corrugated and Kraft, preconsumer t/t 0,035 0,056 0,168 0,168 0
Corrugated and Kraft, postconsumer t/t 0,046 0,29 0,51 0,51 0
Newspaper and Magazines t/t 0 0 0 0 0
Other grades t/t 0 0 0,010 0,010 0
 
Purchased pulp consumption as bone dry weight          
Bleached pulp t/t 0 0,00075 0 0 0
Unbleached pulp t/t 0,000021 0,0012 0 0 0
Paper consumption for corrugated board production  
Total t/t 0 0 0 0 1,10
Cores kg/t 2,9* 1,6* 2,2* 2,4* 0
Core plugs kg/t 0,045* 0,064* 0,04* 0,05* 0
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Kraftliner Wellenstoff Testliner Corrugated
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TRANSPORT OF RAW MATERIALS            
Wood            
Wood with truck t*km 233 232 0 0 0
Wood with rail t*km 44 55 0 0 0
Wood with boat t*km 0 133 0 0 0
 
Recovered paper            
Recovered paper with truck t*km 37 118 259 259 0
Recovered paper with rail t*km 0 31 1 1 0
Recovered paper with boat t*km 0 0 8 8 0
Paper to corrugated board plants            
Paper with truck t*km 0 0 0 0 259
Paper with rail t*km 0 0 0 0 108
Paper with boat t*km 0 0 0 0 488
 
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Kraftliner Wellenstoff Testliner Corrugated
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ENERGY INPUTS            
Steam GJ/t 0 0,22 0,51 0,51 0,0088
Bought Electricity GJ/t 1,15 1,13 0,59 0,59 0,26
 
Fossil fuels            
Natural gas GJ/t 0 1,2 4,67 4,67 0,72
Heavy fuel oil GJ/t 0,26 0,27 0,0031 0,0031 0,020
Light fuel oil GJ/t 0,009 0,032 0,001 0,001 0,026
Diesel oil GJ/t 0,021 0,021 0,020 0,020 0,0084
LPG GJ/t 0 0 0 0 0,026
Coal GJ/t 0,43 0,53 0,16 0,16 0,017
Lignite GJ/t 0 0 0,22 0,22 0
Sulphur GJ/t 0 0 0 0 0
Peat GJ/t 2,0 0,015 0 0 0
Total fossil fuel GJ/t 2,76 2,05 5,07 5,07 0,81
 
Renewable fuels            
Biofuel (bark, scrap wood, tall oil) GJ/t 1,44 1,48 0,056 0,056 0,012
Total renewable fuel GJ/t 1,44 1,48 0,056 0,056 0,012
 
Refuse Derived Fuel GJ/t 0 0 0,17 0,17 0
Total fuel GJ/t 4,20 3,52 5,30 5,30 0,83
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Kraftliner Wellenstoff Testliner Corrugated
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WATER            
Input total m³/t 34,1 36,1 6,8 6,8 0,32
Ground water m³/t 0 0,25 3,0 3,0 0,072
Surface water m³/t 34,1 35,8 3,7 3,7 0,015
Municipal water supply m³/t 0 0,048 0,12 0,12 0,24
Water input-output   3,8 2,4 1,4 1,4 0,2
 
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Kraftliner Wellenstoff Testliner Corrugated
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ADDITIVES, DRY MASS   kg/t        
Alum (Al2(SO4)3 kg/t 0,69 3,6 0 0 0
Biocides kg/t 0,14 0,16 0,11 0,11 0
Borax kg/t 0 0 0 0 0,89
CaCO3 kg/t 0 3,6 0 0 0
CaO kg/t 1,8 4,4 0 0 0
Coagulant kg/t 0 0 0,26 0,26 0
Colorants kg/t 0 0,016 0 0,63 0
CO2 kg/t 0 1,6 0 0 0
Defoamer kg/t 0,13 0,22 0,27 0,27 0
Fillers kg/t 0 9,7 0 0,58 0
Glue, cold + hot melts kg/t 0 0 0 0 0,36
H2O2, peroxide kg/t 0 3,2 0 0 0
H2SO4 kg/t 1,6 7,8 0 0 0
Water based ink for flexo printing kg/t 0 0 0 0 0,91
Varnish for printing kg/t 0 0 0 0 0,48
Ligno sulphonate kg/t 0 0 0,50 0,50 0
Lubricants kg/t 0 0,13 0,029 0,029 0
MgO kg/t 0,82 0 0 0 0
NaClO3 kg/t 0 1,2 0 0 0
Na2CO3 (soda) kg/t 6,1 1,1 0 0 0
NaOH kg/t 12,6 6,8 0,093 0,093 1,15
NH3 kg/t 9,3 0,16 0 0 0
Oxygen, O2 kg/t 0 2.9 0 0 0
PAC (polyaluminiumclorid) kg/t 0 0,84 0 0 0
Pitch despergents kg/t 0,051 0,0054 0,031 0,031 0
Polymer and retention agents kg/t 0,17 0,69 0,95 0,95 0
S kg/t 8,3 0 0 0 0
Sizing agents kg/t 0,029 0,93 0 1,8 0
SO2 kg/t 1,6 0 0 0 0
Starch, corn kg/t 0 3,8 16,6 16,6 8,8
Starch, potato kg/t 0 1,8 0,71 0,71 0,024
Starch, wheat kg/t 0 1,8 26,6 26,6 12,3
Starch, modified kg/t 0 1,8 0,86 0,86 2,9
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Kraftliner Wellenstoff Testliner Corrugated
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PACKAGING MATERIALS            
not updated for paper production
Pallet kg/t 0 0 0,010 0,010 NA
Paper, board kg/t 2,6 0,19 0 0 4,2
PE kg/t 0,006 0 0,015 0,015 0,56
Strapping kg/t 0 0 0 0 1,04
 
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EMISSIONS TO AIR
Dust kg/t 0,076 0,19 0,00083 0,00083  
Particulates, < 2.5 um kg/t na na na na 0,0012
Particulates, > 2.5 um, and < 10um kg/t na na na na 0,00044
Particulates, > 10 um kg/t na na na na 0,00037
CO2 (fossil) kg/t 331 145 323 323 45
CO kg/t 2,1 1,6 0,056 0,056 0,0034
NOx (as NO2) kg/t 1,4 1,0 0,35 0,35 0,020
SOx (as SO2) kg/t 0,86 0,35 0,041 0,041 0,018
TRS (H2S as S) kg/t 0,082 0,0053 0 0 0
 
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Kraftliner Wellenstoff Testliner Corrugated
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EMISSIONS TO WATER
Water output m³/t          
Thermally polluted m³/t 14,9 13,3 0,16 0,16 0
Process water after treatment m³/t 15,4 20,4 5,2 5,2 0,17
Total m³/t 30,3 33,7 5,4 5,4 0,17
Waterborne emissions
COD kg/t 7,2 5,4 0,82 0,82 0,013
BOD 5 kg/t 0,65 0,92 0,061 0,061 0,025
TOC kg/t 2,8 1,9 0,33 0,33 0,0053
Suspended solids kg/t 0,88 1,3 0,23 0,23 0,0015
Total Nitrogen kg/t 0,35 0,13 0,056 0,056 0,0020
AOX kg/t 0 0,0014 0,00082 0,00082 0
Total Phosphorus kg/t 0,0065 0,024 0,0072 0,0072 0,00021
As* kg/t na 0,000016 0,000050 0,000050 na
Cu* kg/t na 0,00046 0,000081 0,000081 na
Cr* kg/t 0,0000054 0,000019 0,000093 0,000093 na
Hg* kg/t na 0,00015 0,0000041 0,0000041 na
Ni* kg/t 0,00047 0,0000023 0,000021 0,000021 na
Pb* kg/t na 0,00024 0,000036 0,000036 na
Zinc* kg/t na 0,000046 0,00025 0,00025 na
pH (year average) pH na 7,6 7,7 7,7 na
Temperature (year average) oC na 30,6 29,2 29,2 na
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Kraftliner Wellenstoff Testliner Corrugated
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RESIDUES, WET MASS dry content  
Calcium Carbonate 75% kg/t 1,5 7,7 0 0 0
Ink residues 50% kg/t 0 0 0 0 0,46
Inorganic ashes (10 01 01) 80% kg/t 5,7 7,4 3,0 3,0 0
Inorganic sludges 65% kg/t 7,1 7,5 0 0 0
Organic sludges 35% kg/t 48,3 2,3 49 49 0,48
Paper for recycling 90% kg/t 0 0 0 0 100
Rejects, paper related (03 03 07) 50% kg/t 1,4 3,5 10 10 0
Rejects, other (03 03 07) 50% kg/t 4,1 11 31 31 0
Starch, glue 30% kg/t 0 0 0 0 0,090
Lubricants and oil 100% kg/t 0,074 0,25 0,034 0,034 0,027

*not representative
«0» no input or below reporting requirements see «chemical input»
«na» not available

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